JATW-100Vacuum Homogenizer Emulsifier
JATW-100 vacuum homogenizer emulsifier(100LThe vacuum homogenization emulsification equipment) group is designed and manufactured by our company for the batch production of cream, honey, lotion and other emulsified products in the pharmaceutical industry, daily chemical industry, scientific research institutes, etc.
JATW-100 vacuum homogenizer emulsifier has a beautiful appearance, small size, light weight, and all parts in contact with materials are made of high-quality stainless steel (commonly used)304, Medical316L); Smooth circular arc transitions are used at all connections inside the pot body, and the lower discharge valve and pouring type feeding ensure that there is no residual material in the pot; The intermittent high shear homogenizer head is designed with a claw type dual bite structure for the stator and rotor. The material is sucked in from both the upper and lower parts of the stator and rotor, increasing the shear probability exponentially while avoiding the problem of blind spots in the upper part of the material. Suitable for fine emulsification, high-quality dispersion, and efficient mixing. Full range scraping and mixing of materials, rolling without dead corners, truly in line withGMPStandard.
Emulsifying main pot | ||
output |
Design volume:55L;Working capacity:50L |
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pot cover |
Liquid feed inletLEDLighting, scraper mirror, vacuum port, spare interface, pressure gauge(-1~0.5bar) |
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pot body |
material quality |
Inner shell:SUS304Thickness4mm |
Mid shell:SUS304Thickness3mm |
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shellSUS304Thickness3mm |
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match place |
Bottom equipped with a dedicated tank bottom discharge valve (with a curved fit and dead corners inside the pot) |
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Temperature sensor (range)0~199℃), achieve heating and constant temperature setting. |
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Polishing level |
Sanitary polishing, polishing degree300U |
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mixing system |
Homogeneous stirring |
Homogenization: standard formula; Material:SUS304Solid laser cutting of stator and rotor as a whole |
Power:3.0kw/380V/50Hz; Speed:2900r/min |
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Frame mixing |
Scraping wall and scraping bottom frame type and middle guide vane bladeBidirectional mixing with screw lifting frame,materialSUS304squeegee materialPTFE |
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Power:0.75kw/380V/50Hz; Speed:0~86r/min(Variable frequency) |
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JATW-100 Vacuum Homogenizer Emulsifier Pot Cover Structure
vacuum system |
Vacuum pump; |
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lifting system (Pot lid lifting) |
hydraulic lift |
Heating method |
Electric heating or steam heating. PT100 temperature sensor (measurement range)0~199℃),ANTHONEAdvanced temperature controller for precise temperature control. |
Material release method |
Tilt feeding and bottom valve feeding (customized high-end bottom valve that fits snugly with the bottom of the pot without any dead corners) |
process parameters |
Design pressure-0.1 MPa~0.3MPa |
Security Settings |
1. Under vacuum, the lid of the pot cannot be raised;2During the lifting process, the mixing restriction is activated3Safety signs |
control system |
PLC touch screen control panel integration: power switch;Emergency stop switch;Vacuum, stirring, homogenization opening and closing;Setting of emulsification time;Temperature display and setting for each pot;Functions such as lid lifting control. |
