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Factory testing system for deceleration motor
Host introduction: Conduct rapid factory inspection and testing on the deceleration motor on the production line.
Product details
1、 Equipment Description
1. Equipment name: Intelligent Motor Factory Comprehensive Testing System.
2. Equipment model: VGX-13X-ATE
3. Power supply voltage: 220V ± 10% 50Hz Environmental temperature: 0-40 ℃ Environmental humidity: 0-85% RH
4. Customer groups: various motor manufacturers, motor maintenance service stations, national quality inspection agencies, etc.
5. Application object: Conduct rapid factory inspection and testing of deceleration motors on production lines.
6. Strictly in accordance with the national mandatory standards GB/T 755-2008 "Performance and Quota of Rotating Electrical Machines" and GB1032-2012 "Test Methods for Small and Medium sized Asynchronous Motors",GB/T1311-2008Test Methods for DC Motors
7. Modular design, standardized design, system design, always adhere to the concept of openness.
8. This system can achieve insulation resistance, no-load, speed, and pressure testing, and the entire testing time can be set arbitrarily in the software.
9. System management authorization, where system administrators have the authority to set, edit, and delete parameter settings and model configurations for various models; The testing operator can only test and operate under the currently selected "model". Ensure the professionalization of system management and avoid the risk of important test data loss. Password protection can also be removed for daily operations.
10. Each testing item can be freely selected or abandoned to meet the efficiency of testing. And the qualification criteria can be set arbitrarily. If the test result data exceeds the standard, the sound and light alarm will be automatically activated. Meeting the high-speed measurement needs of users: The measurement time can be set arbitrarily from 0.2-999S, and the measurement rate can be set arbitrarily within the range of 100mS, 200mS, 300mS, 500mS, and 1000MS. The birth of new technology has solved the drawbacks of previous systems with a single testing speed.
14. Manually adjust the inherent voltage leakage current and insulation resistance of the testing system to improve the accuracy of system testing.
15. The system can not only automatically calibrate various project parameters, but also facilitate functional self checking work, achieving rapid automatic diagnosis and judgment of system faults, in order to facilitate on-site rapid diagnosis and repair of system faults.
16. The rich application of electromagnetic compatibility (EMC) technology (such as grounding, shielding, isolation, filtering, etc.) and the guarantee of good manufacturing processes maximize the reliability and anti-interference ability of the system. In environments with interference, sparks, high voltage, and strong electrical shocks, the system can operate stably and reliably, which is a leading technology in the same industry.
17. Powerful data management function, can query the monitoring data results of each motor (by model, number, date, project, qualified) and other conditions, and generate statistical reports. This report can be printed for easy archiving and can be used as a factory inspection report for motors.
2、 Equipment composition module
1. Mechanical and electrical measurement module
a)、 Use VGX-13X-ATE module to assemble the cabinet.
b)、 The default external spray color is gray white with dark blue corners. Colors can be customized.
c)、 Equipped with casters and brake system, enhancing mobility and stability.
d)、 Each test circuit board is independently designed, with clear hierarchy, reasonable structure, overall harmony, easy disassembly and maintenance.
2. Software module
a)、 Industrial computer: 17 "LCD display, 2G memory, 500g hard drive, DVD drive, USB interface.
b)、 Test software: Full Chinese interface. It has multiple types of product parameter input and storage functions, and can be easily retrieved. The test items can be selected completely or randomly, and can be automatically judged. If they fail, an audible and visual alarm will be issued. Can automatically and manually save detection data. Capable of data storage, reporting, statistics, and analysis; Capable of generating data reports that intuitively, comprehensively, and accurately represent the testing parameters of the motor. The data report can be printed and kept as calibration data for the motor.
3、 Module Features
1. Project selection: Customers can choose any of the options for testing according to their testing needs.
2. Model selection: Different motor standards can be stored in the computer for easy retrieval at any time.
3. Parameter input: You can input the judgment criteria for each motor, click save, and save it to the parameter database for long-term storage.
4. Statistical data: Collect test data of motors and generate data reports.
5. Real time monitoring: Real time display of each test data, with sound and light alarm function for unqualified items.
4、 Test project selection
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project
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test parameters
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insulation resistance
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Test voltage: DC 250V/500V/1000V
Measurement range: 5-500M Ω (automatic range switching)
Measurement accuracy: ± 5%
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no-load test
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Test voltage: 0-750V (AC)
Test current: 0-250A (AC)
Accuracy: ± 0.5%
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Speed test
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Test speed: 0-5000rpm
Accuracy: ± 0.5%
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Pressure test (airtightness test)
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Test pressure: 0-1MPa
Accuracy: ± 0.5%
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other
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Equipped with barcode scanning function and a scanning gun
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5、 Selection and customization of mechanical and electrical measurement modules (※)
1. Selection: Standard box, Weige brand color. Four projects, single workstation.
2. Features: Standard product.
6、 Software module selection and customization (※)
1. Selection: Xunyan industrial control computer host and Lenovo LCD screen accessories, four project motor factory testing software.
2. Features: Standard product
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