The main body of the five gallon bucket water filling machine consists of an automatic cap removal machine, an automatic upper and lower bucket machine, a wind powered cap washing machine, an internal flushing disinfection machine, and a rotary filling and capping machine. The auxiliary equipment includes conveying system, heat shrink film machine, LED light inspection machine, bucket bagging machine, and automatic palletizing machine.

1. Pulling machine

The capping machine for bottled water equipment is used in conjunction with the conveyor chain system, and can be arranged online to implement the operation of the bottled water production line. The main machine of the bottled water equipment is controlled by PLC; Can achieve no lid or extraction, avoiding damage to the barrel mouth; Whenever there is a blockage on the conveyor belt at the barrel outlet, the photoelectric system will automatically send a signal to control the main unit of the bottled water equipment to stop. After the blockage is cleared, it will start working again automatically within seconds, reflecting the humanized production of Xinmeiyuan bottled water equipment; The lid removal rate of the water filling equipment is as high as ≥ 99.9%, the gas consumption of the bottled water equipment is low, the noise is low, and it can be equipped with low-energy preheating devices and statistical lid removal quantities.

2 bucket body and bottom lamp inspection box

The bottom light inspection box of the barrel of the bottled water equipment is used to check whether there is any dirt in the empty barrel and prevent it from entering the next process. The outer shell of the lightbox bracket of the bottled water equipment is made of imported aluminum and advanced soft light board, which has a beautiful appearance, easy operation, good detection effect, and is newMeiyuanThe use of LED light source instead of the original white light tube is more reasonable and beautiful.

3 Rotating Bucket Brushing Machine

The rotary bucket washing machine for bottled water equipment adopts a new rotary all-round washing process. The five gallon bottle is in contact with the brush and moves relative to it to achieve the effect of washing. The bottled water equipment can wash the bottleneck, bottle body, bottle bottom and other parts. The bottle completes the rotation around the main shaft and its own rotation inside the machine, achieving all-round brushing (after brushing, rinse with clean water). Continuous bottle feeding and discharging can be arranged online to implement streamlined production of bottled water. Four sets of cylindrical brushes that can actively rotate. The cylindrical brushes not only serve as separate buckets, but also work together with the central brush to complete the external brushing of the bucketsMeiyuanThe bottled water equipment truly ensures better external scrubbing effect. Whenever there is a blockage on the conveyor belt at the barrel outlet, the main power slips without stopping the machine, and after the blockage is cleared, it resumes working on its own, reflecting the humanized production of bottled water equipment; The entire bottled water equipment system has good sealing and no overflow waterMeiyuanAll observation windows are installed with organic glass.

4 upper bucket system

newMeiyuanThe cylinder flipping automatic bucket loading system of the bottled water equipment evenly separates the bucket stopper and accurately locates the buckets; The upper bucket flipping plate flips the bucket steadily and accurately, and the flipping cylinder accurately sends it into the bottle holder of the bucket washing machineMeiyuanThe bucket on the bottled water equipment is accurate and there is no relative friction between the bucket and the flipper, thereby reducing the wear and tear of the bottle; The bottled water equipment is equipped with a control system for detecting the presence and absence of buckets; newMeiyuanAll observation windows are installed with organic glass.

5 Wind powered lid washing machine

The automatic air cap machine for bottled water equipment has a compact structure, and the body of the bottled water equipment is made of high-quality stainless steel material. The bottled water equipment adopts the principle of timed lid lifting, and the automatic alarm is triggered without a lid. newMeiyuanThe design of the lid washing slide allows the soft edged five gallon smart lid to smoothly pass through the lid washing tank. The lid washing medium includes recycled water, disinfectant water, and finished water, with a nozzle spacing of 15cm. The bottled water equipment relies on the pressure of the water spray to push the bottle cap through the entire lid washing tank. newMeiyuanThe flushing water pump adopts a southern pump and is equipped with a return water tank. The water used for washing the lid can be recycled. The capping of the bottled water equipment adopts continuous capping, which is stable, accurate, smooth, and does not pour the bucket. It has a high success rate and has a certain tolerance for the height of the bucket.

6 Rinse Disinfection Machine

newMeiyuanAutomatic alarm for accurate positioning error in the cleaning and transmission mode of bottled water equipment. The cleaning process of the bottled water equipment is controlled by PLC, and the flushing head penetrates deep into the inside of the bucket to spray evenly, with good results and no dead corners; Both the inner and outer walls of the bucket are sprayed with pressurized water, and the immersion type rotating inner washing is used. The nozzle extends into the bucket for 360 ° no dead angle flushing. newMeiyuanThe bottled water equipment is equipped with workstations for hot alkali washing, high-temperature pasteurization, disinfectant washing, reflux water washing, finished water washing, and drip drying; The bottom drainage and cleaning of the circulating water tank are convenient. The water tanks of the bottled water equipment are equipped with liquid filling buckets, and the top of the heating process is equipped with bucket shaped exhaust devices, which can quickly and effectively reduce the concentration of mist inside the machine; The hot alkali solution tank adopts a double-layer insulation design and automatic temperature control. The water tanks of the bottled water equipment are equipped with manholes for cleaning and disinfection, making it convenient for operators to regularly clean and disinfect the inside of the water tanks; The cleaning machine is equipped with a blowing device in the relevant bucket washing process to blow off the accumulated water at the bottom of the five gallon bucket and reduce water leakage. newMeiyuanThere is a water curtain installed between the processes of the bottled water equipment to reduce water leakage; newMeiyuanAll observation windows are installed with organic glass.

7 atmospheric pressure filling machine

newMeiyuanThe bottled water filling machine consists of a transmission system, an inlet and outlet system, a filling system, and a sealing system; Each filling valve of the bottled water equipment is equipped with a reflux pipeline to ensure stable filling pressure and smooth filling in various situations; newMeiyuanThe bottled water equipment is equipped with a frequency conversion control device and a filling fine-tuning device, which ensures smooth filling, high speed, high filling accuracy, no leakage, and low liquid loss; newMeiyuanAll parts in contact with the product water (including filling valves, etc.) are made of food grade high-quality stainless steel materials and undergo mirror polishing without dead corners, and are easy to clean; The filling valves of the bottled water equipment have no dead corners, are equipped with anti spray reflux devices, and are equipped with closed recycling and filling residual water devices; newMeiyuanThe bottled water filling machine adopts a fully sealed structure, with good sealing of the entire system and no overflow of water. All observation windows are installed with organic glass.

8 Electrical Control System

newMeiyuanThe computer controls the operation of the entire system, with an independent electronic control console. When the bottled water filling machine malfunctions, it will sound and light an alarmMeiyuanThe electronic control system of the bottled water equipment selectively shuts down the equipment based on the degree of alarm, ensuring maximum safety. newMeiyuanThe bottled water equipment meets the requirement of on-site unmanned operation and is equipped with on-site manual control buttons.

9 Conveyor System

The conveyor chain of bottled water equipment is composed of a series of bearings. Each bearing consists of a pin shaft and a sleeve, on which the rollers of the chain rotate. newMeiyuanThe bottled water equipment is equipped with a sink to prevent dripping and keep the floor clean. newMeiyuanThe bottled water equipment operates smoothly, is easy to install and maintain, and has a long service life.

10 heat shrink film machine

Barrel water equipment heat shrink machine, steam heat shrink machine temperature, suitable for various heat shrink films; The heat shrink machine is matched with a conveyor chain that can infinitely adjust the line speed and adapt to different speeds to achieve the optimal heat shrink effect. The shrink machine is equipped with an adjustable temperature controllerMeiyuanBucket water equipment has uniform heat shrinkage, stable operation, and low failure rate.

11 Finished Lamp Inspection Box

Finished product light inspection box for bottled water equipment, to check for impurities in the finished water and prevent unqualified water from leaving the factoryMeiyuanThe outer shell of the lightbox bracket is made of imported aluminum and advanced soft light board, with a beautiful appearance, easy operation, and good detection effect. It uses LED light source instead of the original white light tube, which is more reasonable and beautiful.

12 sets of bag machines

newMeiyuanBucket water equipment is continuously bagged in a straight line to reduce human pollution. Effectively reducing the number of manual labor and improving work efficiency.

13 Automatic Stacking Machine

newMeiyuanIndependently developed stacking equipment, using a slide type self gravity feeding bucket, with no power consumption during standby. Built in signal detection and automatic adjustment of stacking speed. Small footprint, low operating costs, and can be operated by one person.