Application scope: aerospace, environmental engineering, agriculture, chemical industry, military industry, etc

Materials: Various non-ferrous metals, stainless steel, titanium alloys

Case studies: Sany Heavy Industry, China Ordnance Industry Group, Shenyang University of Technology, etc

Product Introduction:

The CNC Strong Double Spinning Series - chosen by Sany Heavy Industry Group, the processed products have the characteristics of one-time metal forming without cutting, high stability, high production efficiency, and low mold cost. It is a competitive new choice to replace traditional processes such as deep drawing. The spinning technology and models, as well as the produced spinning parts, successfully solve the strict requirements of Sany Heavy Industry Group and cement mixer trucks for the production environment

The CNC power spinning center is a powerful spinning center that can process a wide range of products, has a sturdy structure, and has a design and manufacturing accuracy of about. The mechanical structure adopts a three-dimensional overall design, and the main body of the machine tool is composed of high-strength castings. The structure is compact and reasonable, and the spinning force is optimized. The slide table and system design adopt 90 degree and multi angle selectable modes, greatly improving the spinning strength. The user can adjust the position of the slide table according to the product requirements. The digital control system and motion drive are both based on the Siemens control system from Germany, which has powerful functions and high stability.

The dual wheel powerful series CNC spinning machine has two independent running slides, which are controlled by a dual channel system and can run synchronously or separately, or asynchronously. Two independent slide tables have good rigidity, processability, and improved efficiency, achieving a very stable spinning process. When subjected to bilateral forces, the lateral rotational force on the spindle is greatly reduced, achieving cancellation. The motion slider guide rail adopts high-precision six sided guided roller guide rail pairs, which have sufficient bending stiffness and torsional stiffness, high bearing capacity, high precision, good stability, long service life, and easy maintenance, ensuring high strength and high precision; The machine tool rotary wheel drive mechanism is equipped with high-strength ball screw and double nut roller screw units, using split forward and reverse roller screws. The maximum rotational force of this series of equipment can achieve a thrust of 400KX, and the spindle torque can reach 4000NM.

The hydraulic system of the machine tool is an independent hydraulic pump station, which uses assemblies or components from Taiwan. The system has filtering, cooling, oil temperature control and other links, as well as corresponding protection and pre alarm functions; The lubrication system of the machine tool has a centralized control function, which realizes timed and quantitative automatic lubrication of lubrication parts such as the spindle, guide rail, and ball screw, and can perform automatic detection and alarm. The tailstock consists of a tailstock body, an oil cylinder, a horizontally movable tailstock device, etc; The tailstock can be freely moved to the desired position and fixed according to the length of the workpiece; The tail top is fully hydraulic controlled, and the axial force can be infinitely adjusted.

This series of CNC rotary presses is widely used in industries such as military, aviation, power, communication, environmental engineering, agriculture, chemical, hardware, fans, construction machinery, etc. For the production of components such as fans, ventilation equipment, and air conditioning equipment. Our company can also provide economical spinning processing technology solutions. It has the characteristics of stable workpiece quality, improved production efficiency, short mold change time, and lower mold cost. In addition to our advantageous technology, we have a strong service team to provide you with timely and high-quality services.

This series of equipment is equipped with a secondary spindle mechanism, which can use composite molds to complete the spinning of large parts, reducing mold and processing costs. When producing roof fan rain caps, wheel hub covers, lampshades and other workpieces for spinning, the middle of the workpiece is pre pressed, and then the workpiece is clamped by a core mold fixed on the universal flange of the spindle and a hydraulic tailstock, and then spun into shape by the spinning wheel on the feed mechanism; It is also possible to reduce mold size and lower mold costs by using auxiliary spindles. When producing large-diameter parts such as rain caps, only a small core shaft and auxiliary spindle mold are needed to complete it.

This machine tool has high mechanical and control accuracy, and can produce high-precision spinning parts with high requirements. If combined with a robotic arm, it can achieve fully automatic assembly line production and has high production efficiency. Suitable for mass production or trial production tasks of arc-shaped, disc-shaped, hemispherical, barrel shaped, conical, curved generatrix, parabolic, bullet shaped and other series of products. The machine tool, when combined with the fixture, can achieve forward rotation, reverse rotation, ordinary spinning, strong spinning, offset spinning, core mold spinning, and coreless spinning. At the same time, it can also complete product trimming, flanging, curling, necking, rolling and other processing in one go. When used for spinning workpieces such as front plate, air inlet, and head, hollow positioning molds can be used for spinning. The mold has low cost, easy replacement, and simple programming. For small parts, it is only necessary to fix the four sides of a circular material on the mold and form it by expanding the mouth in the middle through spinning.

This series of CNC spinning centers combines the characteristics and advantages of spinning, making it convenient to operate and use. It is a competitive new choice to replace processing techniques such as deep drawing. This model not only has all the functions of spinning, but also can add the function of turning and milling center according to customer needs, which can complete the precision machining of spinning molds and spinning parts, such as flange indexing drilling, milling grooves, and cutting stops. The machine tool is equipped with a torque servo spindle, which can achieve high-precision indexing and positioning of machined parts, providing a platform for adding multiple power heads and completing flange shaped machining.

The power, control, and motion mechanisms of the equipment will have tolerance and space for the use of power heads. Regarding the addition of power heads for drilling and milling flange components. This series of machine tools has strong comprehensive capabilities, which can achieve dual wheel strong rotation, universal rotation, and can also cooperate with various auxiliary functions to achieve metal forming and finishing. It is a highly applicable comprehensive platform.