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Intelligent Motor Factory Testing System (Five Stations)
Host introduction: This testing system has five stations, including voltage resistance, insulation resistance, inter turn, DC resistance, no-load, loc
Product details
Intelligent Motor Factory Testing System (Five Stations)
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Requirement analysis
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1、 Customer Products
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Three phase permanent magnet synchronous motor
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2、 Customer demand
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Factory testing system for permanent magnet synchronous motor
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1. Permanent magnet synchronous motor input voltage 380V, no driver
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3、 Product parameters
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1. Rated power 2.2-15KW, rated speed 0-3000rpm, torque 0-200Nm
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4、 Electrical
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Five workstations, voltage resistance, insulation resistance, turn to turn, DC resistance, no-load, locked rotor (start), operation
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5、 Software functional testing
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Safety testing
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1. Voltage resistance
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2 Insulation resistance
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Between 3 turns
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4 DC resistors
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5 No load
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6 blockage (start)
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7 Running
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Factory testing system scheme for permanent magnet synchronous motor
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Serial Number
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physical property
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subsystem
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Equipment name
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technical requirement
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Specification and model
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Number
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1
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Electrical hardware
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Cabinet 1
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Horizontal cabinet
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Including 17 inch LCD display, Xunyan industrial computer, contactor, electrical switch, wiring, etc., five workstations
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VGX-13X-ATE
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1 set
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2
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Transfer cabinet
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Meet the five station transfer output requirements
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1 unit
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3
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2 measurement units
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1. Main control module
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main control module
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XMP241
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1 set
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4
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2. Voltage resistant insulation measurement module
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1. Voltage resistance
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Test voltage: 0-3000VAC
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XNJ270
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1 set
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Test leakage current: 0-20mA
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3 Testing time: 0-99 seconds (adjustable)
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4 accuracy 5%
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2 Insulation
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Test voltage: DC500V/1000V
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2. Insulation resistance test: 0-500M Ω
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3 Testing time: 0-99 seconds (adjustable)
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4 accuracy 5%
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5
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3-turn measurement module
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1-turn insulation
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1 pulse peak voltage: 100-3000V
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XJX280
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1 unit
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2 detection and judgment modes: difference in area, difference in area
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3 Accuracy 5%
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6
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4 DC resistance module
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DC Resistance
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Constant current 1000mA
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0~0.2Ω
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XZJ-260
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1 unit
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Constant current 1000mA
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0~2Ω
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100mA
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2~20Ω
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10mA
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20~200Ω
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1mA
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200-2000Ω
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Accuracy 0.5%
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7
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5 Power measurement module
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1. Test voltage, current, power, power factor, frequency
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XMP300
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1 set
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2. Voltage 500V, current 40A
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3. 0.5%
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8
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6 High voltage relay module
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10KV High Voltage Relay
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1 set
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9
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3 Information supporting units
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7 industrial computer
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2G memory, 500g hard drive, DVD drive, USB interface, Xunyan
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IPC-8406
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1 unit
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10
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8 monitor
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17 inch LCD screen, Lenovo
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1 unit
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11
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Upper computer software
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1. Safety testing
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1. Voltage resistance
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Check whether the insulation between the phase shell and the winding is poor or short circuited; Apply a certain amount of power frequency high voltage between the coil winding, shell, and coil for a certain period of time
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VGX-13X-ATE
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1 set
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2 Insulation resistance
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Check whether the winding has serious leakage or short circuit to the shell; Apply a certain amount of DC high voltage between the coil winding and the casing for a certain period of time
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Between 3 turns
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Check for poor insulation or short circuits between turns and phases of the winding; Apply a certain amplitude and waveform of impulse voltage to both ends of the coil
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4 DC resistors
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Check whether the winding is broken, the number of turns exceeds the tolerance, or there is a serious short circuit; Measure the DC resistance value of the winding
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5 No load
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Check whether there is excessive current or mechanical failure in the factory power of the motor; Apply the rated working voltage to the motor to enable it to operate
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6 blockage (start)
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Using the depressurization method to measure blockage and rotation
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7 Running
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Run five motors without load and observe for any obvious faults
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12
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power supply
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1 Power supply unit
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1. Three phase voltage regulator or variable frequency power supply
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Provide power to the tested product (permanent magnet synchronous motor)
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1 unit
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13
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Installation materials
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cable
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Power cable
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1 set
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14
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Freight and on-site debugging
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Once
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Online inquiry
