KAX series pneumatic three-way regulating valveThe pneumatic three-way regulating valve adopts a dual spool up and down guide structure and is usually used in heat exchangers. It can be divided into diversion regulating type (one inlet and two outlets), merging regulating type (two inlets and one outlet), and quick cut-off type according to its purpose.
Product Specification for KAX Series Pneumatic Three way Regulating Valve
canonical name |
Industrial Control Valve |
Structure length |
Flange standard |
pneumatic control valve |
Pressure and temperature rating |
international standard |
IEC 60534-1 |
IEC 60534-3-1 |
ASME B16.5 |
IEC 60534-4 |
ASME B16.34 |
national standard |
GB/T17213 |
GB/T17213.3 |
JB/T79, HG/T20592, etc |
GB/T4213 |
GB/T9131 |
Main parameters of KAX series pneumatic three-way regulating valve body
Form |
T-shaped tee |
Nominal Diameter |
DN25~DN400 |
nominal pressure |
PN16、40、63,ANSI CL150、300、600 |
Valve body and valve cover material |
WCB, WC6, WC9, CF8, CF8M, HC276, Ti alloy, etc |
Material of valve internals |
304, 316, HC276, Ti alloy, etc |
Packing material |
PTFE V-shaped, flexible graphite, PTFE packing, flexible graphite with nickel wire |
actuator |
Pneumatic and electric |
Connect with the actuator |
Bolt compression type, round nut locking type |
Valve cover type |
Standard type, high temperature type (heat sink), corrugated tube type |
Connection method |
Flange type (RF, MFM, RJ), welded type (SW, BW) |
flange distance |
See the table below |
operation temperature |
-29~+230 (standard),+230~+560 (medium high temperature) |
Leakage level |
ANSI B16.104 IV、VI、 Zero Leakage |
Traffic characteristics |
Linear, parabolic |
Inherent adjustable ratio |
30:1 |
KAX series pneumatic three-way regulating valve structure length (flange distance)
Nominal Diameter |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
200 |
250 |
300 |
|
Flange distance L |
PN16、25 |
/ |
185 |
200 |
220 |
250 |
275 |
300 |
350 |
410 |
450 |
550 |
670 |
700 |
PN40 |
/ |
190 |
210 |
230 |
255 |
285 |
310 |
355 |
425 |
460 |
560 |
740 |
803 |
|
PN63、100 |
/ |
300 |
220 |
240 |
265 |
295 |
320 |
370 |
440 |
475 |
570 |
752 |
819 |
Rated flow coefficient and stroke
Nominal Diameter |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
200 |
250 |
300 |
|
Valve seat diameter |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
200 |
250 |
300 |
|
Rated Cv |
linear |
/ |
8.5 |
13 |
21 |
34 |
53 |
85 |
135 |
210 |
340 |
535 |
800 |
1280 |
Equal percentage |
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rated travel |
16 |
25 |
40 |
60 |
100 |
|||||||||
Note: For nominal diameters above DN300, please refer to large-diameter control valves |
Installation precautions for KAX series pneumatic three-way regulating valve
In order to ensure the normal operation of the regulating valve during start-up and ensure the safe operation of the system for the newly designed and installed control system, the nameplate markings on the valve should be checked for compliance with the design requirements before installation. At the same time, the following items should also be debugged: basic error limit; Full journey deviation; Return difference; Dead zone; Leakage rate (when strictly required).
If the control valve in the original system is overhauled, in addition to the calibration of the above items, the sealing inspection shall also be carried out on the stuffing box and connection of the old valve.
In the use of regulating valves, many of them are often not caused by the quality of the regulating valve itself, but by improper installation and use of the regulating valve, such as improper installation environment, installation position and direction, or unclean pipelines. Therefore, attention should be paid to the following aspects when installing and using regulating valves:
(1) The regulating valve is a field instrument, and it is required that the ambient temperature should be within the range of -25 to 60 ℃ and the relative humidity should be ≤ 95%. If installed outdoors or in high-temperature environments, waterproof and cooling measures should be taken. In areas with seismic sources, it is necessary to stay away from the source or increase anti vibration measures.
(2) Regulating valves should generally be installed vertically, and in special cases, they can be tilted. For example, if the tilt angle is too large or the valve itself weighs too much, supporting components should be added to protect the valve.
(3) The pipeline for installing regulating valves should generally not be too high above the ground or floor. When the pipeline height is greater than 2 meters, a platform should be set up as much as possible to facilitate the operation of the handwheel and maintenance.
(4) Before installing the regulating valve, the pipeline should be cleaned to remove dirt and welding slag. After installation, in order to ensure that impurities do not remain in the valve body, the valves should be cleaned again. That is, when introducing the medium, all valves should be opened to prevent impurities from getting stuck. After using the handwheel mechanism, it should be restored to its original neutral position.
(5) In order to enable the production process to continue in case of malfunction or maintenance of the regulating valve, a bypass pipeline should be added to the regulating valve, and special attention should be paid to whether the installation position of the regulating valve meets the requirements of the process.
(6) The installation of the electrical part of the regulating valve should be carried out according to the relevant electrical equipment construction requirements. If it is a flameproof product, it should be installed according to the requirements of the "Installation Specification for Electrical Equipment in Explosive Hazardous Areas". During use and maintenance, it is strictly prohibited to use electricity to open the cover for repair and to strike the explosion-proof surface in explosive areas. At the same time, do not damage or scratch the explosion-proof surface during disassembly and assembly, and restore it to its original explosion-proof state after maintenance.
(7) After disassembling and repairing the actuator, attention should be paid to oiling and lubrication. Generally, low-speed motors should not be disassembled, washed, or oiled. After assembly, it is also necessary to check whether the valve position matches the valve opening indication.