(Also known as: Automatic Line Sequence Detector, Wire Harness Color Ranking Detector, Wire Harness Misalignment Detector, Wire Harness Color Scanner, Miswiring Detector, Color Recognition Visual Inspection System)

In the production of wire harnesses, the wire sequence needs to be arranged according to the specified color. Manual discrimination often leads to false or missed detections due to eye fatigue. The automatic line sequence detector uses machine vision technology and the Wanshen intelligent algorithm to compare preset parameters, determine whether they meet the preset standards, automatically recognize the color of the wire harness and mark the output, ensuring 100% no misplaced products flow out.

Main parameters:

1. Using an autofocus 8-megapixel camera with a large depth of field, clear imaging can be achieved, and macro shooting is possible. The automatic recognition time for a single row of wire harnesses is 0.2-0.5 seconds (depending on the gesture of wire harness placement and computer performance; double row wire harnesses require flipping over and retesting).

2. The wiring harness can be placed arbitrarily without strict position restrictions. Once the wiring harness is securely placed, it will automatically trigger without the need for an external switch.

3. Automatically check the color sequence of various double row or single row wire harnesses with an outer diameter of 1.2mm or more (such as 16/18/20/22AWG wire numbers), trigger marking and count the number of qualified products.

4. Automatically display the location of defective products in the line sequence and automatically count their quantity.

5. Foolish automatic learning to set harness parameters (set new standards in 15 seconds, with reusable line sequence automatic learning and memory features, quickly learn the color order of each side of the double row harness).

6. Automatic report of human voice recognition results (via OK or beep, misplacement NG).

7. Easy to access and store,Both the front and back placement can be directly detected, and the exposed error of the wire harness pin spring can be automatically determined directly

Product advantages:

1. Users can use it directly without training, and can watch a 1-minute video to learn and operate it in a foolproof manner.

2. Strong stability and versatility, capable of automatically identifying all double row or single row wire harnesses with an outer diameter of 1.2mm or more, without limiting the number of wire harnesses (such as 16/18/20/22AWG and other wire numbers, as shown in the video on Wanshen's official website, easily handling 14 1.2mm outer diameter wire harnesses), with a long service life and power consumption of less than 19W

3. Easy to access and place, both front and back sides can be directly inspected. Foolish setting of wiring harness parameters (setting new standards in 15 seconds with reusable automatic learning and memory features for wire sequence).

4. Strong anti-interference ability, various colors (blue purple lines, black brown lines, etc.) and characters on the glue shell lines do not affect the detection results. Even white lines that are close to the background color and PTFE lines with strong reflectivity can effectively locate and detect, and are also suitable for PCB ends.

5. The workbench surface is made of transparent and wear-resistant material. The device has a volume of 160 * 190 * 300mm and weighs 2 kilograms. Industrial touch computer equipped with 4G memory/32GB solid-state drive.

6. High cost-effectiveness, available for free trial. Up to 28 wire conductivity detection devices can be specially customized for simultaneous detection.

Note: To detect ultra-fine wire harnesses with an outer diameter of less than 0.65mm (34/32/30/28AWG, etc.), please purchase the Wanshen LC-D1 ultra-fine wire harness color sequence detector. If only detecting ordinary single row wiring harnesses, please choose the more cost-effective Wanshen LC-D wiring harness color sequence detector.

Testing Display